| ||||||||||||||
|
|
|||||||||||||

Department of *Anesthesiology and
Pulmonary and Critical Care Medicine, Medical College of Wisconsin, Milwaukee
Address correspondence and reprint requests to Harvey Woehlck, MD, Department of Anesthesiology, Froedtert Memorial Lutheran Hospital West, 9200 W. Wisconsin Ave., Milwaukee, WI 53226. Address e-mail to hwoehlck{at}mcw.edu
| Abstract |
|---|
|
|
|---|
25 kg, or severely anemic patients, are at risk of carboxyhemoglobin concentrations >10% during the first 60 min of anesthesia. IMPLICATIONS: Sevoflurane breakdown in desiccated absorbents is expected to result in only mild carbon monoxide (CO) exposure. Completely dry absorbent and high minute ventilation rates may degrade sevoflurane to extremely large CO concentrations. Serious CO poisoning or spontaneous ignition of flammable gases within the breathing circuit are possible in extreme circumstances.
| Introduction |
|---|
|
|
|---|
The initial studies that focused on CO production from sevoflurane breakdown found only trivial concentrations of CO when reaction was performed at room temperature (7) or in small reactors that were temperature controlled to <50°C, the usual maximum temperature of hydrated absorbents in clinical situations (1). However, reaction of anesthetics with desiccated absorbents is exothermic (8), producing temperatures in excess of this usual range. A peak absorbent temperature >400°C occurred during an experimental attempt to maintain a 1.5 minimum alveolar anesthetic concentration (MAC) of sevoflurane using desiccated absorbent, but CO concentrations were not reported (9). Other studies demonstrated that clinically significant concentrations of CO were produced (10) when sevoflurane breakdown occurred at temperatures >100°C (11,12). Therefore, there may be a temperature threshold in the vicinity of 100°C for production of a clinically significant concentration of CO from sevoflurane.
The present study was designed to quantify CO production under an approximation of clinical conditions and to predict the severity of patient exposures via mathematical modeling. This study also sought to identify clinically useful warnings of otherwise undetectable CO exposures.
| Materials and Methods |
|---|
|
|
|---|
Control experiments were performed with normally hydrated absorbent, measured to be approximately 17% to 19% water calculated by weight loss on desiccation. The absorbent used in this study was desiccated by FGF from the bottom up (13). Absorbent was desiccated for 24 or 66 h by the flow of 10 L/min of O2 to simulate what would happen if the flow of dry medical oxygen were left on for a day or a weekend in an anesthesia machine. The water contents were within the range of those previously reported at similar desiccation times (14). To determine the maximum CO production possible from sevoflurane, completely desiccated absorbent was prepared by the flow of >15 L/min of O2 for
1 wk, which resulted in constant weight (±0.2 g per 1180-g canister) for the last 24 h of desiccation.
Infrared measurements of sevoflurane were performed using a clinical gas monitor (Smart Anesthesia Multi-gas Module, General Electric-Marquette Medical Systems, Milwaukee, WI). Gas was sampled at the patient y-connector. Monitor exhaust was returned into the expiratory limb of the breathing circuit to avoid dilutional effects of sample withdrawal. Vaporizer settings were adjusted to maintain the target end-tidal concentration of 2.1%, representing a 1 MAC concentration in adults (15). CO was measured by gas chromatography, with a lower limit of detection of 15 ppm of CO (14). Temperature was monitored at the center of each canister with custom designed probes with a range of 0°C to approximately 110°C. Where indicated, gas composition was also determined with combined gas chromatography or mass spectrometry, as previously described (16).
At time 0, the CO2 and sevoflurane were administered, and ventilation was initiated. At 5-min intervals, measurements were taken of inspiratory and expiratory CO concentrations and absorbent temperature. Experiments were terminated at 60 min. One experiment with completely desiccated absorbent was allowed to continue for 120 min to estimate the duration of reaction with 4 L/min of FGF and 5.0-L VE.
Combinations of absorbent desiccation and FGF rates were identified, which resulted in the ability to maintain 1 MAC end-tidal sevoflurane concentrations in the absence of a patient. The mean CO data from these conditions were applied to a mathematical model to calculate COHb versus time. COHb was used as a clinically relevant indicator of patient exposure severity and was calculated based on the production data and patient size. In brief, the iterative model uses a spreadsheet to calculate COHb based on a previous model developed by Coburn et al. (17) that uses equilibrium and diffusion constraints and then recalculates these values after accounting for blood and alveolar gas CO concentrations (18,19). This initial model was based on environmental exposures, where the inspiratory concentrations do not change because the environmental reservoir of CO is essentially infinite compared with the patient absorption capacity. The rebreathing model compensates for the finite quantity of CO produced in an anesthesia machine by performing a mass balance to recalculate the CO remaining in the gas phase after patient absorption over very small time increments. It simultaneously incorporates incremental CO production, CO removal by fresh gas, and rebreathing of previously expired CO based on FGF rates, dead space, and VE. This model was minimally modified from the published version, which contained approximations consistent with average sized adult variables (20), and the current model better accommodates the small tidal volumes required for pediatric patients and the large FGF rates required to compensate for the rapid destruction of sevoflurane.
An unpaired t-test with the Bonferroni correction for multiple comparisons was used to compare CO concentrations of appropriate groups. The values are reported as mean ± SD.
| Results |
|---|
|
|
|---|
Partially desiccated or completely desiccated absorbents produced measurable sevoflurane breakdown, which required increased FGF rates to produce 1 MAC end-tidal concentrations of sevoflurane, even in the absence of uptake by a patient. With 5.0-L VE and Baralyme desiccated for
24 h, 1 MAC end-tidal sevoflurane concentrations could not be maintained using
2 L/min of FGF, despite maximal vaporizer output (8%). At 2.3-L VE, 2 L/min of FGF sufficed to maintain 1 MAC sevoflurane concentrations provided that the vaporizer was set at or near 8%; however, 1 L/min of FGF could not produce 1 MAC. No data are reported for conditions that were unable to produce 1 MAC because they did not represent clinically useful situations for the use of sevoflurane as the sole anesthetic. The average CO concentrations for the 60-min experiments and the associated conditions are shown in Table 1.
|
|
|
|
|
|
|
| Discussion |
|---|
|
|
|---|
When CO production occurred at 5.0-L VE, higher FGF rates resulted in smaller CO concentrations, suggesting dilution of reacted, rebreathed gas by fresh unreacted gas. This relationship was not sought for other conditions, and only the smallest FGF rate that allowed maintenance of 1 MAC was reported.
Difluoromethyl ether anesthetics (isoflurane, enflurane, and desflurane) produced large amounts of CO before temperatures exceeded 50°C (14). The data from sevoflurane suggest that 80°C may be the temperature threshold for a clinically relevant rate of CO production. This finding resembles the breakdown of hexafluoroisopropanol, a fragment of sevoflurane, which reacts with dry absorbent to produce CO at 70°C but not lower temperatures (21). Partially desiccated absorbents produced decreasing CO concentrations by the end of the first hour with isoflurane, desflurane, (14) and sevoflurane. When completely desiccated absorbents were used, desflurane also produced peak CO concentrations in the first 30 minutes and decreased thereafter. In contrast, Figure 1 shows that CO concentrations from sevoflurane increased steadily throughout the first 60 minutes with completely desiccated absorbent. As a result, the total CO production is not identified in this study. Extreme heating, as occurred during the experiment at 10-L VE, was associated with CO concentrations exceeding 11,000 ppm, the largest yet reported from sevoflurane breakdown, and in the range previously associated only with desflurane breakdown.
The dependence of CO production on water content in the clinical setting is different for sevoflurane than for other volatile anesthetics. The COHb concentration and the quantity of CO produced by the reaction of isoflurane, enflurane, and desflurane with desiccated absorbents are highly dependent on the absorbent water content (1,2,4,14). As an example, desflurane produced roughly 10 times more CO with completely desiccated absorbent than absorbent desiccated for only 24 hours (14). In contrast, sevoflurane, at 5.0-L VE, and either 24 hours of absorbent desiccation or complete desiccation resulted in similar average CO concentrations during the first 60 minutes, although the duration of CO production was approximately twice as long with completely desiccated absorbent.
The small CO production at 66 hours of desiccation can easily be explained in terms of the dependence of CO production on absorbent temperature. With 24 hours of absorbent desiccation, temperatures >80°C occurred exclusively in the bottom canister. With completely desiccated absorbent, temperatures >80°C occurred sequentially in the top and then the bottom canister, presumably as a reaction zone moved down through the absorbent. With 66 hours of absorbent desiccation, some reaction occurred in both canisters, and a lesser but simultaneous temperature increase occurred in both canisters. This temperature may not have been sufficient for optimal CO production. One should be careful in generalizing that relatively small CO production results after 66 hours of desiccation because the thermal increase in different anesthesia machines or with only one canister of absorbent may be highly dependent on factors that cannot be adequately predicted by this study.
There was an exponential relationship between CO production and the delivered dose of sevoflurane, even when the dryness of the absorbent was ignored. Higher VE presumably increased the contact of sevoflurane with the absorbent and resulted in more chemical reaction. The dryer the absorbent, the more the breakdown occurred. Both of these factors resulted in a larger required mass of sevoflurane to be delivered to the circuit to maintain target concentrations, making the delivered dose of sevoflurane a dependent variable but one that can be identified by the anesthesiologist. More chemical reaction resulted in higher temperatures, which facilitated CO production because of the temperature dependency of this reaction. Ideally, comparisons should be made between a far greater number of experiments to identify confounding factors such as loss of unreacted sevoflurane at high FGF rates through the exhaust despite the lack of breakdown in wet absorbent. In clinical settings, patient absorption would also impact this mathematical relationship.
The inability to produce at least 1 MAC sevoflurane concentrations with low FGF could be a clinically useful indicator of sevoflurane breakdown, although patient uptake must also be considered when making this determination during an actual anesthetic. The requirement for high vaporizer settings and FGF rates in this study are very similar to case reports of human CO exposures from sevoflurane breakdown (3). Because abnormally high delivery rates of sevoflurane can be identified by the anesthesiologist via high FGF rates and vaporizer settings, this by itself may be a reasonable warning of sevoflurane breakdown and the potential for CO production. In clinical practice, it may be nearly impossible to predict exact settings at which a warning of breakdown should be inferred without detailed calculations because of the absorption of sevoflurane by a patient.
Previous studies demonstrated that CO production resulting from the breakdown of isoflurane and desflurane was accompanied by trifluoromethane production, which interfered with anesthetic gas monitoring. The resulting display of mixed anesthetics or the wrong anesthetic provided a potential warning of CO production by suitable gas monitors (16,22,23). During the production of CO by sevoflurane breakdown, no interference with anesthetic gas monitoring occurred, and no suitable gas species were identified by gas chromatography or mass spectrometry. There is data that suggest that methanol or other similar compounds may only be produced in extreme situations, such as that which resulted in fire. Therefore, indirect warning of CO production via clinical gas monitors is not possible during sevoflurane breakdown.
If absorbent heating is noticed to be extreme, sevoflurane breakdown is likely, but thermal insulation may cause the external surface of the absorbent canister to remain only warm to the touch despite CO production and high internal temperatures. Heating of the absorbent itself seems to be a requirement for CO production. Temperature monitoring of the absorbent may be a reasonable way to identify sevoflurane breakdown with inexpensive existing technology.
The rapid appearance of blue coloration in the absorbent may be another indicator of CO production. However, exhaustion may also produce a blue coloration and renders this finding nonspecific. The blue coloration may be transitory because the extreme temperatures in the experiment at 10-L VE seemed to destroy the ethyl violet. Both false positives and false negatives will result from the use of blue coloration as an indicator of CO production.
Of potential concern is that we present the first report of spontaneous combustion in a breathing circuit using modern nonflammable inhaled anesthetics. Sevoflurane, although not flammable at clinical concentrations, is flammable at a concentration of 11% in oxygen (24). We used infrared monitoring to control sevoflurane concentrations at 2.1% in the breathing circuit; therefore, sevoflurane could not have been the sole fuel. Formaldehyde, methanol, and formate have been identified as intermediates in the chemical reaction of sevoflurane (6) (J. Baum, Associate Professor of Anaesthesiology, Medical Faculty of the University of Muenster, Germany, personal communication, 2002), and we detected two of these just before ignition. The concentration of methanol can far exceed the concentration of other products (25). We suggest that methanol, formaldehyde, CO, and sevoflurane all contributed to the development of a flammable gas mixture. Formaldehyde gas spontaneously ignites at 300°C (26), a temperature that has been exceeded in similar experiments (9). It is possible that explosion and fire have never been reported during clinical anesthetics because patient absorption of these components may reduce their concentrations below the lower limit of flammability. However, one patient in a published report of sevoflurane breakdown developed significant impairment of pulmonary gas exchange for no apparent reason requiring prolonged postoperative ventilation (3) (J. Baum, personal communication, 2002). Breakdown products such as formaldehyde may have caused pulmonary injury in these patients and may be more harmful than the CO produced by sevoflurane breakdown.
No cases of severe CO poisoning have been reported in large adults. Therefore, the CO production data from 5-L VE were used to model 100-kg patients. We recognize that this VE would probably result in hypoventilation in a clinical setting, but it is more representative of reported clinical episodes of CO exposures. Mathematical modeling predicts that patients who possess small hemoglobin quantities, including anemia and small patient size, result in more severe exposures. However, the small CO production at proportionately small VE is expected to reduce the severity of CO exposure. Figure 3 shows that in 10-kg patients, 5.0-L VE was required to exceed 10% COHb, but this VE would hyperventilate a 10-kg patient. Figure 4 shows that larger patients also are unlikely to attain COHb concentrations over 10% despite the larger CO production at higher VE. Excluding exceptional circumstances, our data suggest that CO poisoning by sevoflurane should only be a concern where high VE rates are used in proportion to the patient size. Comparison of these data to COHb concentrations reported in the European literature prompts one to speculate that European anesthesia machines, which allow anesthetic flow through the absorbent in the absence of rebreathing, may have a higher risk of CO exposures than anesthesia machines in which FGF enters the inspiratory limb directly. Some machines with this gas flow design are now widely available and may become popular in the North American market.
Some of the limitations of our study are as follows: Measurements were performed for only one hour, although CO concentrations increased throughout this time. Clinical exposures may become more severe at longer durations because the single experiment of two hours in duration showed increases in CO concentration for most of the second hour. CO2 input to the circuit was chosen to be proportional to the VE to simulate ventilation of appropriately sized patients. Because CO production is dependent on absorbent temperature, the absorbent heating from CO2 absorption may have contributed to a greater temperature increase and indirectly affected the CO production. Although CO production increased with VE, the minimum FGF rate that allowed maintenance of 1 MAC sevoflurane concentrations also increased with VE. Therefore, these variables are linked, and individual effects of each variable on CO production cannot be distinguished in this study. Limitations of the mathematical model have been described (20).
In summary, we conclude that specific requirements of FGF rate and VE are required for CO production from the reaction of sevoflurane and desiccated CO2 absorbents. In most cases, the quantity of CO produced is sufficient to poison only children and small adults. However, in extreme cases with completely desiccated absorbents, large quantities of CO may be produced, and flammable gases may be produced and ignited. The production of respiratory irritants deserves further study. In the absence of specific monitors for CO, the extreme heating of the CO2 absorbent remains a useful clinical warning. An inability to maintain 1 MAC or larger sevoflurane concentrations unless unusually high FGF rates and vaporizer concentrations are used should also alert the anesthesiologist to the potential of sevoflurane breakdown.
| Footnotes |
|---|
| References |
|---|
|
|
|---|
This article has been cited by other articles:
![]() |
G. Nunn Low-flow anaesthesia CEACCP, February 1, 2008; 8(1): 1 - 4. [Full Text] [PDF] |
||||
![]() |
C. D. Barth, M. B. Dunning III, L. Bretscher, and H. J. Woehlck Barium Hydroxide Lime Turns Yellow After Desiccation Anesth. Analg., September 1, 2005; 101(3): 748 - 752. [Abstract] [Full Text] [PDF] |
||||
![]() |
M. J. Laster and E. I. Eger II Temperatures in Soda Lime During Degradation of Desflurane, Isoflurane, and Sevoflurane by Desiccated Soda Lime Anesth. Analg., September 1, 2005; 101(3): 753 - 757. [Abstract] [Full Text] [PDF] |
||||
![]() |
M. Laster, P. Roth, and E. I Eger II Fires from the Interaction of Anesthetics with Desiccated Absorbent Anesth. Analg., September 1, 2004; 99(3): 769 - 774. [Abstract] [Full Text] [PDF] |
||||
| ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|